Volume 7 - Issue 4
Enhancing Process Control in Industry 4.0 Scenarios using Cyber-Physical Systems
- Borja Bordel Sanchez
Department of Telematics Systems Engineering. Universidad Politecnica de Madrid
bbordel@dit.upm.es
- Ramon Alcarria
Department of Topographic Engineering and Cartography. Universidad Politecnica de Madrid
ramon.alcarria@upm.es
- Diego Sanchez-de-Rivera
Department of Telematics Systems Engineering. Universidad Politecnica de Madrid
diegosanchez@dit.upm.es
- Alvaro Sanchez-Picot
Department of Telematics Systems Engineering. Universidad Politecnica de Madrid
asanchez@dit.upm.es
Keywords: Cyber-Physical Systems, Industry 4.0, Process Control, State Machine, Legacy Systems
Abstract
One of the most interesting applications of Industry 4.0 paradigm is enhanced process control. Traditionally,
process control solutions based on Cyber-Physical Systems (CPS) consider a top-down view
where processes are represented as executable high-level descriptions. However, most times industrial
processes follow a bottom-up model where processes are executed by low-level devices which
are hard-programmed with the process to be executed. Thus, high-level components only may supervise
the process execution as devices cannot modify dynamically their behavior. Therefore, in this
paper we propose a vertical CPS-based solution (including a reference and a functional architecture)
adequate to perform enhanced process control in Industry 4.0 scenarios with a bottom-up view. The
proposed solution employs an event-driven service-based architecture where control is performed by
means of finite state machines. Furthermore, an experimental validation is provided proving that in
more than 97% of cases the proposed solution allows a stable and effective control.